Product Description
Typical specification
Polymethylene polyphenylene isocyanate
| Item | Standard |
| Appearance | Brown liquid |
| Viscosity at 25C, mPa·s | 150-250 |
| NCO Content, % | 30.5-32.0 |
| Hydrolysable Chlorides, % | 0.2max |
| Acid Content, % | 0.03max |
| Density at 25C,g/cm3 | 1.220-1.250 |
Applications in Polyurethane ManufacturingMDI is a critical intermediate in the production of polyurethane-based foams, coatings, elastomers, adhesives, and sealants. Its high reactivity allows it to form robust polymer structures, making it a preferred choice in industries like construction, automotive, and furniture manufacturing. MDI imparts durability, insulation, and flexibility to finished products, enhancing their performance characteristics.
Safety Precautions and HandlingDue to its toxicity and reactive nature, MDI must be handled with extensive safety measures. Personal protective equipment, including gloves and ventilation masks, is mandatory. The liquid should be stored in tightly sealed drums or IBC tanks, away from moisture and direct sunlight, under cool and dry conditions. Proper procedures reduce risk and maintain product quality throughout its shelf life.
Storage and Stability ConsiderationsMDI demonstrates stable properties when stored according to manufacturer recommendations. It should be kept in air-tight containers under cool, dry conditions. Proper storage extends its shelf life up to 12 months and prevents hazardous moisture-initiated reactions or decomposition. Maintaining stability ensures consistent performance in industrial applications.
FAQs of Polymethylene polyphenylene isocyanate (MDI):
Q: How should Polymethylene polyphenylene isocyanate (MDI) be stored to ensure stability?
A: MDI should be stored in tightly sealed containers such as drums or IBC tanks, away from moisture and direct sunlight, and under cool, dry conditions. These measures help maintain its stability and extend shelf life up to 12 months.
Q: What precautions are necessary when handling MDI in industrial settings?
A: When handling MDI, its vital to use proper personal protective equipment, such as gloves, goggles, and respirators. Ensure adequate ventilation to minimize inhalation risks, and avoid skin contact or ingestion, as MDI is toxic by all routes.
Q: Where is MDI commonly used in industrial processes?
A: MDI is widely used in manufacturing polyurethane foams, elastomers, coatings, adhesives, and sealants. Industries like construction, automotive, and furniture depend on MDI for its high reactivity and performance-enhancing properties.
Q: What benefits does MDI offer in polyurethane production compared to other isocyanates?
A: MDIs highly reactive nature leads to the formation of durable, resilient polymers. Its non-flammability and moisture sensitivity contribute to safe processing with proper controls, providing flexibility, strength, and insulation in end products.
Q: When does MDI decompose, and what should be avoided during processing?
A: MDI decomposes at temperatures above 200C. It should never be exposed to high heat or moisture, as these conditions can trigger hazardous decomposition or exothermic reactions, impacting safety and product integrity.
Q: What is the process for using MDI as a raw material in polyurethane applications?
A: MDI is blended with polyols during polyurethane manufacturing. The isocyanate reacts exothermically, forming solid polymers used in foams, coatings, and other materials. This controlled chemical process is fundamental to creating diverse polyurethane products.